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panel thickness/gue to substrate

9/29/15       
Dana

about gluing a thin panel to a more stable substrate. I have a walnut panel, 9" widened with one extra board, to 14". I resawed it and flattened it, but now have panels that are #1-a little less than 1/4 and #2-a little more than a 1/4. Not the best resaw I've ever done, but I'm still learning. I think I pushed too fast towards the end. ?1---The question I have, is whether that is thick enough to put in a frame and panel door (13 1/2 w x 25 1/2 Long--panel size). I have other wood I can use to make new panels, just thought I was good enough to resaw this board that had such great figure in it. ?2---can I glue these panels to a 1/4-1/2" walnut panel or ply and not have them crack? Which would be better? Or should I just start over. Thanks for looking.

9/29/15       #2: panel thickness/gue to substrate ...
JeffD

Hi Dana, if the panels finish out at 1/4" and are flat and stable you can use them as is for panels….(I'm assuming your target is 1/4" cabinet door panel).

If you want to glue them to another substrate I would cut/plane them down thinner. Ideally something in the neighborhood of 1/16" for a thin substrate. At 1/4" they are solid wood and not veneer.

good luck,
JeffD

9/29/15       #3: panel thickness/gue to substrate ...
Dana

Thanks, Jeff. I thought about gluing to a substrate and THEN planing them down so they would end up being a thinner skin. What do you think about that approach? Ply, mdf, or another thin walnut panel? I have 3 more I was going to resaw, but am now gun shy. I really do want to save these two.

9/30/15       #4: panel thickness/gue to substrate ...
Larry

Ideally, if you glue them to a panel, MDF, you should veneer both sides with same kind of wood, same thickness. Alternatively Glue two pieces of walnut together, back to back. They don't need to come out 1/4", I'd prefer a little thicker, 3/8?, and then put a relief cut around the edge, on back. Use your back-out knife from your panel raising set.

10/1/15       #5: panel thickness/gue to substrate ...
Dana

I've glued up 2 more walnut panels to glue my faces to. Flatten and plane the faces a little thinner to alleviate some of the movement issues (hope). Then I'll rabbet the thicker panels for the doors. Thanks for the advice.

10/1/15       #6: panel thickness/gue to substrate ...
Larry

Re-sawing on a light bandsaw is never easy. Even when you have the widest blade with the fewest teeth you can get for it you have to go slow or the blade does some wandering. Saws meant for resaw use wide blades at very high tensions. Before I had a resaw I used to kerf my boards from both edges on the table saw, then finish out the cut on the band saw.


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