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Edgeband sizing
9/23
Website: http://www.bdsolid.com
We fabricate laminate doors for one of our accounts that require inlaying a foil-like PVC banding into CNC applied 3/8"w dados. Each door face receives four (4) horizontal inlays ranging in length from 22" up to 38". The foil banding we are required to use only comes in 15/16" widths which requires we cut it down to 3/8". We have not found an effective and efficient way to do this...any suggestions and|or ideas would be greatly appreciated. Note the banding used is by definition PVC and it has a sticky back with a peel-away tape.
Also, we have investigated all of the obvious solutions like having it custom manufactured, running it through a manual and automated laminated slitter, etc. Tx
9/23 #2: Edgeband sizing ...
Website: http://www.themachinewarehouse.com
Bob,
I don't know if this will work, but it's a good possibility to help you with what you want to do. Virutex sells a portable laminate cutter. It is possible to clamp it to a table and then run the material through to cut. The width of cutting can be micro adjusted. Take a look and it can be a good possibility for you.
Johann Huck
The Machine Warehouse, LLC.
704-839-6615
johann@themachinewarehouse.com
Virutex Portable Laminate Cutter
9/24 #3: Edgeband sizing ...
I have actually done what Johann has suggested, used the Virutex slitter on pvc edgebanding and it worked well for me with an accurate width. It was 1mm thick pvc though.
Regards
Paul R
9/24 #4: Edgeband sizing ...
Website: http://www.bdsolid.com
Johann and Paul - thanks for the replies. The technique you describe is how we do it currently. Consistency is not easily attained and it is not quick to say the least. On a typical order, we have to rip upwards of a 150LF and we process several orders a month. Most edge band manufacturers I spoke to can rip it accurately to 5/8"w but I need to have it around 1/4"w to 3/8"w. Other thoughts?
9/24 #5: Edgeband sizing ...
Website: http://www.themachinewarehouse.com
Bob,
One idea I had is to actually apply the edgebanding to the side of a board and then rip the board. You can then make your dado deeper and place this piece in the new dado. It's another step, but it can improve the speed at which you cut the edgebanding to.
A second option, I don't know if it would be possible to machine out a 3/8" groove on the bottom side of a board and then place the edgebanding in this groove. Place the board and edgebanding then down on a table saw, etc. And cut the edgebanding down to be flush to the board. I hope you understand what I am trying to explain with this. But I am thing of using a board as a guide that you can use and hold the edgebanding flat against the table. Then cut the edgebanding down.
Johann Huck
The Machine Warehouse, LLC.
704-839-6615
johann@themachinewarehouse.com
9/25 #6: Edgeband sizing ...
Website: http://www.bdsolid.com
Johann - I am not sure I am following you here???
9/25 #7: Edgeband sizing ...
Several years ago we had a large project that required a LOT of slitting to special widths.
We use the Virutex handheld mounted in a holder we made that bolts it to the table.
It has an infeed table on a lazy susan bearing and an outfeed coil made from a reworked garden hose hanger.
The banding enters and exits the slitter through grooves in 2 boards attached to the table, this keeps it always entering/exiting par. to the slitter.
It can slit any width, maintain the correct width and can be done by hand or with a LARGE drill.
With the drill we could slit a 1200 l.f. coil in about 5 miutes.
This was 1/2 mm pvc with no adhesive backing though.
The entire unit is perm. mounted on a 4'x 8' workbench in a storage area, and is still used today.
If I get a minute I will post a picture.
Anon
9/26 #8: Edgeband sizing ...
...love to see the configuration if you have time to post a photo or two. Thank you
10/15 #11: Edgeband sizing ...
Website: http://Www.consultingwoodworker.com
A Woodmaster with the gang rip blades set to 3/8 width would work.
The blades with the stock collars cannot be set that close together, but spacers can be bought through Enco so two blades can be spaced very precisely.
The Woodmaster is self feeding and a simple feed board could be made to guide the edge band.
If you don't have a Woodmaster, there is almost certainly one close by where you can try this out. Even if you had to buy new, you could set up for about$1,400.00
A used 12" unit would be a lot less.
If you wish, please feel free to get in touch and we can discuss the details.
Ralph
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