Laminating and Solid Surfacing

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Coved splash on solid surface countertops

4/1/13       
Zern Member

We have been making more and more countertops with a coved integral splash. We currently have been doing a double miterfold and running a cove in between the miterfolds on our CNC. This does work, but takes a LOT of sanding, and we often have gaps that we are going back and filling. I would like to make these tops more efficient for us to make. Does anyone have any advice or other techniques that may help me out?

4/1/13       #2: Coved splash on solid surface count ...
Alan F.

We use a horizontal planning aggregate with both "v" cuts and the cove in a single pass.

4/2/13       #3: Coved splash on solid surface count ...
Zern Member

That probably works better, but unfortunately I don't have that option on my machine. We were thinking that maybe we could not miterfold it and just glue a buildup piece in and then the splash and run a router at a 45 degree to do the cove. We would have the same amount of seams, but they would be seams that we could more easily get a tight fit.
Thanks for the advice,

4/2/13       #4: Coved splash on solid surface count ...
Alan F.

Buy something like this for cleaning the cove

Betterley AIR-GLIDE COVING ROUTER

4/3/13       #5: Coved splash on solid surface count ...
Zern Member

That is exactly what I was looking for.
Thank you

4/3/13       #6: Coved splash on solid surface count ...
Alan F.

You might want to try the system of gluing a block up between the splash and deck and using that router, just check your times, for us the MF is much faster and we are now joining the sheet in the fold before we fab when the splash height and deck depth is more than 29-3/4"

4/3/13       #7: Coved splash on solid surface count ...
Zern Member

If I am understanding this correctly, you are doing a 90 degree miterfold for the splash, and then gluing a small strip in to cut the cove on. If I am right how are you holding the strip, did you have some of Betterley's clamps for this, and how well do they work? If we do this, I was thinking that we would glue the strip for the cove on, and then the splash on top. Either way there are 2 glue-ups. I do like your idea alot and think it might be the easiest and fastest method.
Thanks again,

4/3/13       #8: Coved splash on solid surface count ...
Alan F.

If you go to page 117 of the fabrication manual and look at the detail using the preformed splash, just glue a square block about 1/2 x 1/2 where the cove is and seam the splash to the deck in a registration groove and then clean with the cove router

http://www.pinske-edge.com/shop/category/10/coving/

http://www.surfac
efabrication.com/print/Surface-Fabrication/Seaming-Equipment/1$376

Corian Fabrication Manual

8/31/14       #9: Coved splash on solid surface count ...
karl

been doing coves for 20 yrs .if you have a cnc i can help you email me with your number ill tell you how with very little sanding


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