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Making A 53" Raised Panel Radius For An Island
Listing #2306   Listed on: 09/21/2009

This is the first time that I've ever done this, and I am pretty sure that I am fumbling it up. I am concerned that Titebond2 wont be strong enough and that my jigs may be a little off. There are some things that I would do differently, but overall I am pleased with the end result. When all is said and done after finishing and installation the radius turned out great.

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This is the router jig I used to cut out the 3/4" MDF parts for my jigs.

 
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I have my jigs glued and screwed. Now I need to cut out my slats for clamping.

 
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I have eight 5" rails to cut out for my four panels. They are ripped from 13/16" and sanded to 3/16".

 
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Here''''''''s one of the panels in the clamping jig. I used packing wrap to keep the parts from sticking to the jig. It worked great!

 
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I made this jig to slide the raised panels over the shaper knife.

 
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All ready for sanding.

 
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I made these 5" biscuits to help strengthen the joint where the panels go together.

 
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I''''''''m not totally satisfied with the clamping process here, but it got the job done.

 
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You can see the boning on the back. I used this during the panel clamping process and screwed it to all the panels to keep it rigid in transport.

 
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Ta Da! I''''ll try to get some photos after it goes to our finishing dept.

 
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Unfinshed and with the two extensions on the radius, here you can see ruffly how the island is going to fit together.

 
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My sister-in-law (wonder-woman) runs the finishing department at the shop. Here she is applying the tinted sealer after the radius back has been stained black. After sealing, she will distress and apply a top coat.

 
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On the job site and ready to be screwed to the floor. Finally out of my hands...

 
Member Profile

View more projects by this member:

  • 53" Radius Raised Panel: Completed Home...
  • Viewer Comments:


    Posted By: Rico     [09/23/2009]
    Pretty much done with this project. Now back to the grind.


    Posted By: Clint     [09/24/2009]
    Rico:
    Nice work, don't you just love curves?


    Posted By: Rico     [09/25/2009]
    Thanks Clint.

    This is the first one I've had the privilege of working on. My boss trusted me enough to just hand me the shop drawings and say, "Get it done."

    Turned out pretty nice :)

    Again thanks for the props. This project pushed me over to staying in the trade.


    Posted By: rudy garay     [10/12/2009]
    Nice man!Great technique.


    Posted By: ambaa     [10/24/2009]
    A good job done and so is the presentation.


    Posted By: Rico     [10/24/2009]
    Has anybody out there done a helical Raised Panel for a spiraling staircase?


    Posted By: Albatross     [10/24/2009]
    It's beautiful. Any updated pics of the finished kitchen?


    Posted By: Chaim     [10/25/2009]
    I enjoyed seeing the way you progressed from step to step. How long did the whole project take?
    Chaim


    Posted By: Rico     [10/25/2009]
    The whole project start to finish took about a month, though I had to squeeze it in around building all the doors and wainscoting for the job. It's quite a unique home.


    Posted By: wood rat     [11/02/2009]
    Nice job. I run a commercial custom shop and I must say, for your first go with a radiused die wall, good job. You must take a great deal of pride in craftsmanship. It's nice to know that their are "craftsman" representing our industry.


    Posted By: Rico     [11/06/2009]
    I finally got the finished pictures for the job up.

    http://www.woodweb.com/galleries/project/posts/2376.html


    Posted By: Gabe     [11/12/2009]
    Very well done...I would be concerned too, on the clamping. Great job!!!


    Posted By: Rico     [11/12/2009]
    Gabe,

    I think if I had to do the project again, I'd try making the top and bottom rail go all the way through with mullions instead of stiles in between the panels....but those would be some freakin' long rails!


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