Plywood Substrate for Veneer

      Advice on finding and working with "platform" or "calibrated" plywood for applying veneers for specialty panels. December 6, 2012

Question
I am searching for a plywood substrate commonly referred to as calibrated or platform, in a 3/4" x 4' x 10' panel, for laying up wood veneer on both faces. The substrate grain must run the 4' direction. My local distributor reps Columbia products and cannot get it at this time. Who else manufactures this? If I have to freight if from anywhere in the USA, I will consider that. Will also consider a combicore type product. I prefer not to build my cabinetry from MDF.

Forum Responses
(Veneer Forum)
From contributor C:
That's hard stuff to find these days, and the all ply platforms are not very stable. We can make a crossbanded, basswood strip core which you can press to. It is stable, lightweight. We could also make blanks or sheets with face and back veneers for a 5-ply product. We usually do a cut to size format for furniture and higher end cabinets.



From contributor J:
Check out truenorthhardwoodplywood.com.


From contributor H:
I would also talk to Pittsburgh Forest Products. They supply all types of plywood and veneered plywood. They can deliver to you.


From the original questioner:
Thanks. My search for an existing platform material in a 4x10 size has reached a dead end. It has been suggested that I sand the face veneer off finished plywood and use that as my core for layup. Perhaps unorthodox, but I don't see why it can't work. For instance, if I sand off one side of maple ply and replace it with a birds-eye veneer skin, would I need to balance the opposite face with the same process? Or would the existing maple face on the backside be considered balanced? My instinct tells me the answer to that question is no. Please point out any pitfalls to this approach. What adhesive would you recommend ?


From contributor R:
About 15 years ago the company I worked for would lay up 10x4 plywood platforms with various types of veneer faces for another company that provided plywood primarily for the boat industry. Mainly for weight reasons - plywood is much lighter than MDF or particleboard.

My experience with these platforms was, to put it mildly, a pain in the butt. I had two guys filling voids and holes fulltime just to get it ready for calibration. Another problem I had was with the thickness consistency of the plies - all over the place, in some cases up to .040" in thickness difference from one side to the other. By the time I was finished calibrating, I was a good bit into the next ply. About 75% of the platforms I worked with were in terrible shape prior to me doing anything. I usually wound up having to crossband the core after I was able to get some kind of uniform thickness across the board. My suggestion is to stay away from this type of substrate, if it's even available.

You brought up the idea of sanding off the veneer face of one side of a plywood substrate and replacing it with something else. Here's the problem with that - once a plywood substrate is calibrated, pressed with a veneer face and back, preferably with the same species or a face and back with the same density and allowed to stabilize, it develops a kind of memory that is unique to that specific board. It sounds strange, but the substrate accepts the covering veneer and the covering veneer accepts the substrate, therefore creating stability. It's a very touchy process that requires the right formula to work.

Now don't get me wrong, I have done exactly what you suggest and have had both success and failure. If you have the machinery and the means to modify a plywood substrate to suit your needs, i.e. a good sander and a decent press, I would suggest lightly sanding both sides with an 80-100 grit belt and applying a face and a back to the board. If possible, cold press the board - this will limit any warp. Sanding off one face will open up the plywood to the elements, therefore creating the possibility for warp. You're messing with the critical part of any piece of wood - its balance. By building up - or should I say, applying equal face construction to both sides of the board - you're maintaining some kind of balance. Now most would argue that you shouldn't add plies of veneer going in the same direction - that you should crossband and recalibrate, then add your plies, and I agree, but if done properly you could get by with the method I suggested. For cabinet parts, okay. Wall panels, cab doors, no. Bite the bullet and just go with veneered MDF or particleboard. Why go through the hassle?



From contributor M:
We [singcore.com] make core panels with a veneer skin. They are often used as substrate for flooring and can support more weight depending on the size of the torsion box grid in the core.

Would you like to add information to this article?
Interested in writing or submitting an article?
Have a question about this article?


Have you reviewed the related Knowledge Base areas below?
  • KnowledgeBase: Knowledge Base

  • KnowledgeBase: Veneer

  • KnowledgeBase: Veneer: Techniques


    Would you like to add information to this article? ... Click Here

    If you have a question regarding a Knowledge Base article, your best chance at uncovering an answer is to search the entire Knowledge Base for related articles or to post your question at the appropriate WOODWEB Forum. Before posting your message, be sure to
    review our Forum Guidelines.

    Questions entered in the Knowledge Base Article comment form will not generate responses! A list of WOODWEB Forums can be found at WOODWEB's Site Map.

    When you post your question at the Forum, be sure to include references to the Knowledge Base article that inspired your question. The more information you provide with your question, the better your chances are of receiving responses.

    Return to beginning of article.



    Refer a Friend || Read This Important Information || Site Map || Privacy Policy || Site User Agreement

    Letters, questions or comments? E-Mail us and let us know what you think. Be sure to review our Frequently Asked Questions page.

    Contact us to discuss advertising or to report problems with this site.

    To report a problem, send an e-mail to our Webmaster

    Copyright © 1996-2016 - WOODWEB ® Inc.
    All rights reserved. No part of this publication may be reproduced in any manner without permission of the Editor.
    Review WOODWEB's Copyright Policy.

    The editors, writers, and staff at WOODWEB try to promote safe practices. What is safe for one woodworker under certain conditions may not be safe for others in different circumstances. Readers should undertake the use of materials and methods discussed at WOODWEB after considerate evaluation, and at their own risk.

    WOODWEB, Inc.
    335 Bedell Road
    Montrose, PA 18801

    Contact WOODWEB











  • WOODWEB - the leading resource for professional woodworkers


      Home » Knowledge Base » Knowledge Base Article