Today's
Sponsors:


Royce Ayr Cutting Tools

RT Machine Co.

Safety Speed Cut

Sand-Rite Manufacturing

Sandman Products

Sawmill and Woodlot Magazine

Schultz Forming Products

SCM Group USA, Inc.

SCM Group

SCM

Sears Trostel Lumber Co.

Shade Dri

Shomaker Lumber Company

ShopBot

SII Dry Kilns

Silvaris

Simantech

Single Source Cabinet Supplies

SIS Machinery

SK-USA

SketchList

SlipCon USA, Inc.

SnapDragon Associates, LLC

SNX Technologies

South State Machinery

Southeast Tool, Inc.

Sovereign Machine, Inc.

North Pacific Lumber

Northstate Hardwoods

Northtech Machinery

NPO BARS

O'Shea Lumber Company

Old Mississippi Brick and Heart Pine Company

Omnitech Systems

Onsrud Cutter

Open the Door Products

Opti-Sand

Optisol for Project Scheduling

Original Saw Company

Osborne Wood Products

Paragon Enterprises

Patton Cabinet Doors

Peninsula Hardwoods

Penn Sylvan International

People Logic Software Corp.

Pinske Edge

Pioneer Lumber Company

Pioneer Millworks

Plogic Solutions Ltd.

Pond Cove Paint

Porter-Cable

Precision Drive Systems

Premium Specialty Hardwoods

Prime Estimating and Software Services, LLC

Primo Woodworking Machinery

Pro.Woodworker.com

Pro100

Professional Hardware & Supply Co.

Professional Machinery Group

PYTHA

Quality VAKuum Products, Inc.

Quick Machinery Company

Quickscrews International Corporation

QuickScribe

QuikDrawers

R&R Drummond, Inc.

R.A.W.

R.D. Billhofer Company

Rangate

Rawles-Aden Lumber Corp.

RazorGage

Rex Lumber Company

Riethmiller Lumber

Ritter Manufacturing Inc.

Rockler Woodworking and Hardware

Roger Shaw and Associates

Rose Machinery

Routech

RouterCAD




Tablesaw guards       Safe standard and alternative tablesaw guards and splitters. July 24, 2001

Question
I recently started working in a cabinet/millwork shop that has two Powermatic 66's. As in many shops, the splitter/guard assemblies are long gone. I would like to find a solution that will be safe, convenient and used, not thrown away or sworn at.

In my own shop, I built an overhead guard suspended from the ceiling, sliding vertically with one wing nut to bind it, and installed a Delta pop-up splitter with anti-kickback fingers. It works for me, though the splitter should be thicker (to better match standard 1/8" blade thickness) and stiffer.

I know Biesemeyer makes a similar splitter for the Powermatic; has anyone used it? How does it compare to the stock splitter (forget the guard that comes with it)? How about the various after-market overhead guards? Considerations include easy removal for grooving, compatibility with shop-made throat plates, stiffness, side to side movement and removal of the guard for cutting apart goofed up boxes, mitering and the like. How do other people cope with this ubiquitous problem?

Forum Responses
The last shop I worked in had a Powermatic. We had an overhead guard, but I've got to admit I didn't use it very often. It was in the way more times than not. However, the splitter was always on. Except for those cuts that require it to be removed (like dados). It was a great splitter. It fit into a slot just behind the blade and was held in place by a spring-loaded pin. It took about 1 second to re-install the splitter and about 5-10 seconds to remove it. You just had to put an opening in the throat plate behind the blade for it to go through and install its holding mechanism. It also had those spring-loaded barbed fingers to help prevent kickback. For the extra safety it provided, it was awesome.



I have 2 Delta Unisaws and both have the Biesemeyer T-Square blade guards and snap in spreaders. I use them every day. The splitters are very easy to remove and install. The guards work very well. The only time I do not use them is for narrow rips.


I just made an overhead guard and set up the Biesemeyer removable splitter/anti-kickback fingers. The Biesemeyer splitter is very good, much better than the standard on the Delta, since the fingers actually touch the tabletop and don't leave a gap with the table. It fit my custom throat plate fine even though I had cut it for the standard Delta guard.

My guard design is a tremendous improvement over the stock one, but I'm not sure what you're looking for in a guard or why your own isn't satisfactory. I made one somewhat like an Excaliber, where there is a pantograph (folding X-bars) to raise and lower it, and the guard covers both the blade and the splitter. By using fender washers (large diameter washers) with 1/4" bolts, the entire assembly is very stiff with little side-to-side movement. Plus, my custom guard is clearer than the Delta.

Time to swap from full setup to a bare table or reverse is about 20 seconds.



We have the Biesemeyer removable splitter/anti-kickback fingers. The springs on the anti-kickback keep breaking and I don't think the anti-kickback is made well enough to actually be effective. It does snap in and out of place nicely.


The comments below were added after this Forum discussion was archived as a Knowledge Base article (add your comment).

Comment from contributor E:
I just bought a used Jet saw and a Biesemeyer splitter for it to replace the horrid stock splitter and guard. The location I have the saw in does not support a top down guard. I did want one to protect myself with, so I modified the stock blade guard by shortening the attachment arm and then replaced the hardware holding the kickback pawls to allow attachment of the blade guard right to the removable splitter. I feel this arrangement gives me the best of both worlds - a quick remove splitter assembly and a blade guard you will actually use, not toss in the corner.



Would you like to add information to this article?
Interested in writing or submitting an article?
Have a question about this article?


Have you reviewed the related Knowledge Base areas below?
  • KnowledgeBase: Dust Collection, Safety, Plant Management

  • KnowledgeBase: Dust Collection, Safety, Plant Management: General

  • KnowledgeBase: Dust Collection, Safety, Plant Management: Safety Equipment

  • KnowledgeBase: Knowledge Base




    Would you like to add information to this article? ... Click Here

    If you have a question regarding a Knowledge Base article, your best chance at uncovering an answer is to search the entire Knowledge Base for related articles or to post your question at the appropriate WOODWEB Forum. Before posting your message, be sure to
    review our Forum Guidelines.

    Questions entered in the Knowledge Base Article comment form will not generate responses! A list of WOODWEB Forums can be found at WOODWEB's Site Map.

    When you post your question at the Forum, be sure to include references to the Knowledge Base article that inspired your question. The more information you provide with your question, the better your chances are of receiving responses.

    Return to beginning of article.



    Refer a Friend || Read This Important Information || Site Map || Privacy Policy || Site User Agreement

    Letters, questions or comments? E-Mail us and let us know what you think. Be sure to review our Frequently Asked Questions page.

    Contact us to discuss advertising or to report problems with this site.

    To report a problem, send an e-mail to our Webmaster

    Copyright © 1996-2009 - WOODWEB ® Inc.
    All rights reserved. No part of this publication may be reproduced in any manner without permission of the Editor.
    Review WOODWEB's Copyright Policy.

    The editors, writers, and staff at WOODWEB try to promote safe practices. What is safe for one woodworker under certain conditions may not be safe for others in different circumstances. Readers should undertake the use of materials and methods discussed at WOODWEB after considerate evaluation, and at their own risk.

    WOODWEB, Inc.
    RR4 Box 265A
    Montrose, PA 18801

    Contact WOODWEB













  •   Home » Knowledge Base » Knowledge Base Article