Blotchiness on stained birch veneer
I have two questions: What can be done to correct the problem if it is not detected until after the stain is applied, but was applied with no sealer? And what testing can be done to tell if the blotchy spots will appear before I put a stain on the face?
By the way, the panels in question have already been installed as wall panels and are being finished on-site.
Your veneer should be sanded to 180 prior to applying the stain. With the limited amount of information provided I am assuming that you are using only a wiping stain to achieve your color - if not, please post exactly what you are doing in your staining process.
A washcoat will help eliminate this problem. Mix one part sanding sealer to one part lacquer thinner and spray a wet coat, let dry, then sand with a 220-grit stearated paper or 3M fine-grit sanding sponge prior to staining. You will be amazed at how even the color looks after a washcoat and proper whitewood sanding.
I also recommend using an N.G.R. dye stain and/or toner prior to the washcoat to add depth to the finish and even more color uniformity.
I think you have good advice for new work, but as I mentioned these panels have been stained. I need to know what if anything can be done. By the way, the faces where sanded with 280 grit before staining.
These panels are just stained and not topcoated? I hate to say this but the only fix for this problem is to resand and restain the panels.
Also, when you say you sanded with 280 does that mean that you sanded in progression or did you just sand with 280 only before finish? Generally speaking you start with a 120 then go to 150, then 180 then stop right there because that is about as fine as you need to go on your white wood sanding. If you did sand with 280 only prior to finish then you just wasted time and sandpaper.
As far as a simple solution or fix to this problem there really isn't one. If I am wrong here I would like to be corrected if anyone else has any advice on this.
There are still some unanswered questions as to exactly how you stained the panels.
If the panels are stained and topcoated and you think that you might remedy the bad staining with the panels still installed, then look into what it takes to spray on a toner coat. Or maybe you might see if adding a glaze coat might look OK. Or both toner and glaze.
Obviously, if there is an existing topcoat, it will need to be prepped appropriately before you should proceed.
Are you working with conventional finishes or catalyzed finishes?
The last poster is right about sanding. There is no need with any lacquer or conversion varnish to sand above 180 grit when you are white wood sanding. If you are sanding a washcoat, then 280 grit is O.K. (more abrasive than that and you are apt to sand through the washcoat).
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