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Breaking Sharp Edges on Melamine Shelving
Question
Forum Responses
From contributor R: Take a heavy razor blade and use it like a cabinet scraper on the edge (at a 45 degree angle) - it should produce a hair-like shaving and break the edge. From contributor K: Laminate trimmer and Formica file. Approximately 30-60 seconds per shelf. From contributor M: Same as contributor R, except I use a razor knife blade. From contributor P: I put a slight (3-5 degree or so) bevel on my banding with the trimmers, so the face usually doesn't need any more work. The rest gets a swipe with a piece of 150, held in the hand to break both edges at once. Cleaning, filling the occasional chip, and edge breaking takes well under a minute per. If a banded edge needs attention, I hit it with one of the little hand-held blade trimmers (Virutex or similar) to flush and slightly bevel in one pass.
From contributor Y: On the front, banded edge, my bander does a 15 degree bevel cut. Combined with the buffing wheels, there's no hand work. The other 3 raw edges get nothing - they are inaccessible once installed in the cabinet, so why waste the time? From contributor P: I break the raw edges for fear of an end-user cutting themselves when swapping shelves around. A sharp 90-degree cut has knife-like qualities. From contributor I: We only do a limited amount of edgebanding, but we break the corners with a handheld device we bought from Hafele. It is called a FASTBREAK. The item number is 005.51.930 and they cost $6.16. We actually have a couple to use with different grits of sandpaper. They are similar to a sanding block, but made to hold the sandpaper in a way so that it hits both corners in one pass. The paper is precut and stores in the handle. They also have an extra large version for about $15.00. This is one hand tool I really like. Would you like to add information to this article? Interested in writing or submitting an article? Have a question about this article? Have you reviewed the related Knowledge Base areas below? 
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