Diamond Versus Carbide Bit Life
More opinions on how long a cutter bit should last. July 4, 2005
I am looking for your input on diamond tooling. I cut a lot of MDF and particle board materials with either a melamine or veneered surface. Solid carbide certainly works well, but I am finding myself sending in a lot of tooling for sharpening, which quickly adds up. If you are using diamond tooling, which brands are they?
From contributor E:
We manufacture cabinet doors using a Komo router. We use diamond tooling for all cuts and are very pleased with the tool life. We see diamond working for up to a year without any service.
From contributor G:
PCD tooling will provide you with the longest lasting cut of any other material. PCD will also provide you with a superior edge finish or profile edge or inside edge finish, with little or no sanding.
Now getting back to your question - I take it you are doing panel processing and not profile work. If you are not getting 70+ sheets from your current tool, then something is wrong. A PCD tool will run 5-7MPM (200-250IPM) and will provide you with 200+ sheets.
As mentioned, a solid carbide tool should provide you with 70+ sheets, prior to servicing the tool. But the feed speeds you are or should be getting from a solid carbide tool is 20-25+MPM (800-1200IPM).
If speed is not a factor, PCD would be the choice. If production is to be considered, Solid Carbide would be the choice to go with.
Would you like to add information to this article?
Interested in writing or submitting an article?
Have a question about this article?
Have you reviewed the related Knowledge Base areas below?
KnowledgeBase: Knowledge Base
KnowledgeBase: Computerization: CNC Machinery and Techniques
KnowledgeBase: Solid Wood Machining: General
KnowledgeBase: Solid Wood Machining: Tooling
All rights reserved. No part of this publication may be reproduced in
any manner without permission of the Editor.
Review WOODWEB's Copyright Policy.
The editors, writers, and staff at WOODWEB try to promote safe practices.
What is safe for one woodworker under certain conditions may not be safe
for others in different circumstances. Readers should undertake the use
of materials and methods discussed at WOODWEB after considerate evaluation,
and at their own risk.
335 Bedell Road
Montrose, PA 18801
Copyright © 1996-2016 - WOODWEB ® Inc.