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Dust Collection and Climb Cutting
Question
Forum Responses
From contributor S: Years ago I used to climb cut using a vacuum for collection before adding the machine to my central system. Strangely I almost found I got better results by using a box shaped guard over the cutter with the cutter protruding through a custom cut insert (advance the rotating cutter through the wood. I would emphasize that this should be done with the box clamped and isolated in runners attached to the table so that it has nowhere to go). Somehow this made for better collection. Also, I find it very effective to have the collection pipe on the exit side of the cut and to add a wood handled shop brush (cut the handle accordingly) mounted on the exit side to project chips into the shroud. Effective collection is often a pain to contend with climb cutting but I think the advantages of feeding and dimensioning against a straight fence and zero blowouts far outweigh the disadvantages.
From contributor H: I know this was not your question but I had the same dust collection issues with climb cutting. I solved them by clamping a straight edge on my shaper and using the powerfeed to push the stock into the fence. For example, if I wanted to run my stiles for my doors at 2 1/2" then I would clamp a straight edge 2 /12" away from my cutter and use the powerfeed to push into that fence instead of trying to line up my shaper fences and use the power feed to push into those fences. This solved the dust collection issues and gives a cleaner cut then climb cutting for most wood species. From the original questioner: I am doing both. The work, or stile, is between the cutter and a fixed fence. The direction of cut is "with" the cutter, climb cutting. The quality of cut with climb cutting is just too good (95% or more). This also gives a definite width to the stiles and rails. I am running the material twice, but still have the same width. From contributor R: I used to struggle with that as well. But when I got a bigger/better/smoother shaper, I was able to feed into the cutters with 95% yield. I never did find a way around the mess and clogged groove before I changed equipment. From the original questioner: I am using an older Oliver 285T that I have rebuilt. I seemed to have solved the problem of sawdust collection while climb cutting. The fence is a little different though. It has the work between a fixed fence and the cutterhead (to dimension the stiles). There are two pressure fences, one before and one after the cutterhead. These hold the work against the fixed fence with spring pressure. On the out feed fence section the contact is made at the bottom of the groove (5/8" deep) with a piece of 1/4" UHMW. The lead edge is beveled and removes the sawdust from the groove. I am now working to form the dust collection housing. From contributor G: We have used soft long bristle brushes with good results, they will let the wood past while conforming to the profile. The shavings at velocity do wear out the brushes though so be sure to have an extra set on hand.
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