Sharpening Hand Tools with Sandpaper
That progression of proper procedures produced mirror finishes, in less than 30 minutes, on the face and bevel of a $3, 1/2Ē chisel formerly reserved for scraping glue. However, Iím not sure how to make the best use of my time by skipping grits. After todayís experiment, my gut tells me to reserve 80, 150, 240 and 320 grits for grinding new, worn or damaged tools. I think 400, 800, 1200, 1500 and 2000 will hone a fine edge on a previously ground tool. If you have previous experience sharpening with sandpaper, please let me know the grit progression you follow. Any tips or advice are also appreciated.
After that, when regrinding the bevel after the tool gets dull again, I do not do much to the back again unless it has gotten scratched somehow. I use the finest grit that I used to polish the back to remove the wire edge created by honing the bevel. I use the glass and sand paper method and recommend that you go to a glass shop where they will give you free scraps of thick float glass. I use glass and paper for the backs, and my Arkansas stones for my bevels. Sand paper works fine for the bevels as well.
If I was sandpapering my bevels after grinding with a ruby colored wheel I would hone starting with 220 and then go 320, 400, and 600. Then itís up to you how fine you want to go.
From the original questioner
I had to look up plate glass vs. float glass too. In case anyone else is wondering:
Float Glass -
A term for perfectly flat, clear glass (basic product). The term float glass is derived from the production method, introduced in the UK by Sir Alastair Pilkington in the late 1950's, by which 90% of today's flat glass is manufactured.
Plate Glass -
Used in the past to produce higher quality glass, this technology was completely outperformed by the float glass process.
Also, Iím not planning to use the grinding wheel at all because the sandpaper works so quickly. Instead, Iím going to use a honing guide to flatten the bevel a degree or two below the optimum cutting angle and only worry about defects near the cutting edge. Then, Iíll apply a micro bevel at the proper cutting angle.
From contributor A:
You are kidding yourself about not needing to grind. I have been fettering hand planes and cabinet scrapers and sharpening them and all manner of edge tools for over 25 years. I am not saying you cannot remove the nicks that you will get in your edge tools with sandpaper and glass. I am saying it will take you at least 20 times as long if you donít use a grinder before you hone. I can give you grinding tips if you are unsure of grinding or afraid of burning the steel. Also, if cost is a factor, a grinder is inexpensive.
I would advise you to learn to hone without a guide. Guides are an unnecessary step in an already lengthy process. Men honed chisels and plane irons and all manner of edge tools free hand for centuries before someone made a guide. I can assure you they got keen edges because unlike us, those hand tools were all they had.
Hereís a tip to learn to hone without a guide:
When you learn to feel that you are holding it flat and not rocking it as you rub it to and fro, you no longer need a guide, and thatís one step eliminated from the process. Hold it with two hands and you will learn which of your fingers to put down near the bevel.
From contributor B:
To contributor A: I agree. While the jigs are cool, I think they detach us somewhat from the tools we use to make a living. I do let guys use them in the shop. If I had to choose between two guys, and the only variable was how they sharpened, I would choose the guy who didn't use a guide, as it would indicate a shade of difference in his understanding of his tools. Is it better? Maybe not, and may only reflect my preference. But I think that the skills used in honing can be applied to other facets of our craft. I was taught that I could recognize when I had the bevel flat on the stone when the lubricant just bubbled over the leading edge.
From contributor A:
To contributor B: You are right about the visual feedback that you get by watching the lubricant. However, nothing can replace being able to feel when the bevel is flat on the stone because that is all we will be able to go by when we get old and nearsighted. I am glad to hear that someone else feels the same as me about the training wheels for sharpening edge tools. I am hooked on hand tools. I use machines, but in a lot of situations a plane or a spokeshave or a cabinet scraper is much more accurate and even faster than a belt sander, for example.
From contributor B:
I agree on the hand tools. I'm very much a realist, and use machines to my advantage. However, it pains me to see guys who have to put up with the noise and the mess of some machines just because they've never been taught how to use and maintain hand tools. I know very accomplished woodworkers who don't, and won't, own a plane, or keep a sharp chisel. So I guess it gets down to preference, but it still seems to me that they are missing out.
From the original questioner:
To contributor A: I was looking for feedback from someone with your hands on, sharpening experience. Iíve added it to everything else Iíve read, and come to my own conclusions. I also realize harping equals helping, and I know you are trying to steer me in the right direction to decrease the learning curve.
Some of my reluctance to grind is fear of burning. The grinding equipment is available at work, so expense is not the issue. Iíve also received some advice from our in-house sharpening guru that honing guides are unnecessary and hollow grinding on a wheel is the way to go. I see the support for that line of thinking in this post too. It initially appears that hollow grinding the bevel produces a slightly thinner, more flexible tip on the end of the chisel. Grinding the entire bevel two degrees below the optimum cutting angle, and adding a micro bevel at the appropriate cutting angle, intuitively seems to produce a more robust cutting tool.
From contributor A:
To the original questioner: I am glad you are sorting things out about sharpening. Since you gave me more input, I can give you further advice. First, I want to make it clear about optimum grind angles. For almost all chisels and hand plane irons the angle is 25 degrees. However, if you grind to 23 degrees or 27 degrees, it is close enough, and wonít make any noticeable difference. The main thing here is to get the tools sharpened so you can cut some wood.
The other item I can comment on at this point is micro bevels. They are a good thing to put on your edge because they make a tougher thicker edge that will last longer.You seem to think they can only be applied to a flat honed bevel. That is not the case. They can be added to the edge of a wheel ground bevel too.
The steps are:
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