Shopping for a Profile Grinder
Because of the conditions grinders have to work in they can become worn and have stuck parts. Keeping it clean is a must for continued good results. Things to look for when evaluating a used grinder: smooth movement of the arbor, all adjustments work freely, the arbor diameter that your heads will fit, they are expensive. You will need to have some training in order to do a good job. Weinig offers training at their facility. Normal wear items include the grinding wheels, tracing pins of three different patterns, diamond wheel dresser, grinding fluid, filter sheets, a stone wheel dresser, template material and a means of avoiding inhalation of the fluid mist. Other items normally needed: a precision balance, abrasive cutoff saw, several widths of molder steel, a bench grinder to use in getting exact balance. We balance to 1/10th gram. You see a lot of Weinig grinders in molding shops, even when they are running a different brand of molder. Being able to make a set of knives or precision sharpen them is a great asset. We grind for the molder, shapers, arch molding shaper, rosette cutter and will soon also for the CNC router. You can make templates by hand in sheet steel (the traditional material), in plastic by hand or by CNC. Since plastic wears quickly being able to make another from the stored program is a good deal. The template has to be very smooth since the tracing pin will follow every little scratch and that will be in your knives and therefore in you molding. Being able to grind your own adds an entirely new dimension to you ability. One that weíve had fun and sales with is using two contrasting woods with one laid into the other as a separate molding.
From contributor D:
I have a one man woodshop making old house architectural details. I do lots of exterior crown mouldings and interior casings to match the existing exactly. I have a Viel knife grinder. They are advertised in all the magazines. The spindle for making knives for the Williams and Hussey is extra but with everything it was under $1000. I have made hundreds of knives. 14 inch thick tool steel can be purchased in varying widths for about a dollar an inch. Viel sells pre drilled steel for the W and Hussey but it about $4 an inch the last time I bought some from them. I can grind a knife for a large crown molding in less than an hour. It does have to be sharpened and fine tuned with a Dremel grinder.
From contributor B:
I also grind some of my own but only use grinders with White to finish cut. I can do ok. Not as good as off a profile grinder but for 25 years it's worked. This works well when someone cannot find it anywhere, you are it. Few of us have the ability to grind a knife. The time and HSS to grind yourself for the quality you end up with compared to buying them may be a washout.
From the original questioner:
Thanks for the input everyone. It pretty much confirmed my gut feeling but didnít know if I was missing a possible option. I have seen that Viel grinder several times and, though itís far from a good reason, it just didnít look too hot to me. I have jumped off on things like that in the past and I donít do too well with making due. At our stage it would simply be better to have a spare set on hand if we were doing something critical. I am about four days turnaroud if I am lucky on a re-sharpen.
From contributor V:
To save on the expense of the grinding wheels when I grind knives I use abrasive cutoff wheels to rough out the knife blanks first. The cutoff wheels are cheap and cut quickly. I mount the cutoff wheel on an old 10" chop saw and a simple angle block holds the blank at the correct angle for the back relief as I rough out the profile grind. Afterward the finish grind with ruby or white wheels is quick and economical. I do it all by hand and eye but should work in your case too.
From contributor A:
I've used a Viel profile grinder for use in my one man shop for several years. At the time it cost $800. Also I bought several of their 3-knife cutter-heads for my Woodmaster planer and heads for my shaper, ($300 or $400). The corrugated knives that I make will run on both machines. Templates are made of 1/8" plexiglass. I also use a 2-knife, 8" cutter head from Woodmaster (about $200).
The Viel grinder is a finesse machine that is capable of making a decent set of knives if you take your time. Loading the original template you can re-sharpen the knives quickly. The first job I did with the machine involved replicating a base cap, 5" casing with band mold, and some 8" base, (about 1500' total). I paid for the machine with that job. Personally I cannot afford a $6000 investment so I make do with what I can afford. Viel also makes a pretty good lathe duplicator for the price ($450) that saved me on a large oak mantelpiece.
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