Solid Wood Table-Top Movement Issues
From contributor B:
If you figure out how to do this successfully, start thinking what color Ferrari you'll want first. You aren't the first, and won't be the last, to consider how to do this. The current solution is veneer or very thin solids, or solid boards with enough gap to tolerate the inevitable movement and reinforced miters to try to hold it together. Dodge any kind of warranty or responsibility for when the thing falls apart, and you too can be a discount furniture manufacturer.
I mean no disrespect, but for your company to ask the question shows a disregard for some of the most ancient technical information developed on this planet. No finish, no species, no magic tricks will avoid the obvious. Veneer of some sort on a stable substrate, or solids with enough room to move.
So-called primitive people 5,000 years ago used the inevitable expansion of wood to slab off 4 ton chunks of stone in quarries to build whatever they wanted. Lots of small wood wedges, dried down by fire, placed in shallow holes in the stone, water is then dripped on the wedges, they swell and exert tremendous, even pressure along the line of holes, and crack the stone. Primitive.
From contributor C:
Breadboard the ends and tongue and groove the sides with no glue. Probably have to add a trestle or something on the bottom to support the sides and there will be a reveal around one or both sides from time to time. Figure out what the average shrink/swell is for the wood and make the tongue and groove the appropriate size. I don't see why a person shouldn't at least try something from time to time. Use quartersawn wood and see what happens.
From contributor D:
An elaboration of Contributor B's point: You can create "shop veneer" by resawing planks to 3/16" - 1/4" and planing or sanding them down to a heavy 1/8".
Cut "planks" of baltic birch or MDF, laminate your veneer onto them. Be sure to laminate BOTH sides with your "shop veneer". Now glue your "shop veneered" planks together to form your table top.
1/8" thick solid wood will not force the 1/2 or 3/4" substrate to move, i.e. it will be dimensionally stable. Also, 1/8" thick wood veneer will withstand a lifetime of refinishing, as well as most burns, gouges, and dings. I built a very large dining room table this way using Pao Ferro over birch plywood about 25 years ago. I had a chance to visit it about 4 years ago. Not a hint of movement or separation in any of the boards.
From contributor E:
One more thought, depending on how locked in your designers are. There was an article - I believe I saw it in Fine Woodworking - and the author's name was Doug Stowe. I'm too lazy to look it up, but the idea was to build the tabletop to expand from the outside in with a designed gap (chamfered, sculpted, whatever) in the middle of the tabletop. Pin the outside edges and let the gap handle the seasonal movement. The gap wouldn't need to be anywhere large enough to let your salt shaker, etc. fall through. That would work. I'm with the rest of the crowd on the standard solid top, though.
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