Tools to choose in setting up shop
Instead of trying to get all set up for all the projects you'll do, go one project/tool at a time. With a good handheld circular saw (Makita,Dewalt,etc.) with edge guide, and a handheld drill & sander, you can build anything. Start with those and add a tool as you need(it IS hard to tell the difference between need and want!) I've done it that way for about five years now, also try to do things the simplest way with the general tools instead of using a specialized tool(a few mortise & tenon joints dont take that long with drill & chisel, for ex.) until you do it often enough to justify it. As always, you get what you pay for, buy the best you can afford at the time.
I would start with a table saw, then a sliding mitre saw and a router. These three tools will do a ton of stuff. The 12" portable planers do a good job but if you are using reclaimed wood you may need a heavier one. A 6" jointer will do most jobs okay.
In lieu of a big bench one may want a B and D Workmate. I used one for years and it helped me decide what I wanted in a good bench.
I have worked in a tiny shop for many years. It was the size of a small double garage - about 400 sq. ft. Yours is really small.
I think you ought to give serious consideration to Festo tools - look on 'toolguide.com' for them. They are German made and, I think, perfect for your situation. Their plunge saw is similar to a hand-held circular saw but the similarity ends there. This saw is precision German engineering. It runs on an aluminum guide rail you can get in various sizes - I would get one large enough to cut a full sheet of panel. They are metric so have one almost 8' but don't get that one, get the one that is over 9'. Their cuts are absolutely wonderful, just as good as a professional sliding panel saw. They are connected to d/c and I would highly recommend one of their new vacuums which are unbelievably quiet and powerful and much less expensive than their original one.
The Festo tools are very expensive but for your situation I truly believe they would be a perfect fit. I have the saw and their wonderful Rotex dual-action sander which also connects to vacuum. They also have a small ingenious table arrangement you can use like a table saw but much different. These tools will enable you to do without a table saw for now and are completely portable - I use mine outside most of the time.
I would then get a portable planer - I have the Dewalt which is good, but so are the others. This is very small and portable stuff. The most important tool for your situation in my estimation would be the jointer. You cannot really go portable here easily. I would get a Delta DJ20 which is an 8" or the smaller version, the DJ15 which would probably be fine for you. I use the DJ20 because I joint mostly 10' boards - if you don't expect to work with long stock the DJ15 would be perfect. I like these tools because they have the longest infeed table I have seen. This is important in order to do longer boards more easily.
I would suggest a good quality tablesaw with a quality fence and the best set of blades you can afford and build from there. My first saw was a 10" contractor floor model for around $400 and I've spent as much to upgrade this saw as I would have paid to buy a decent cabinet makers saw and never had to change anything but the blade. If you know what to look for you can pick up some pretty good deals on the used market. You will of course need more tools in the future, but I would start out putting the big bucks into your table saw.
I am seconding the selection of a cabinet table saw, either the Delta Unisaw or the Jet. Get the best rip fence that can come on them. I make chairs in a two car garage (no cars) so the mobile base is extremely useful. With a very good carbide blade I have done away with my jointer bacause I do very little panel glue ups.
A mobile assembly table (about 12" to 18" high) has become my second most used bench in the shop. I used a fire door purchased from a commercial renovation company. Since it was an OSHA and UL rated exit door it is 36" wide, 2" thick, heavy and flat! I cut it into 2 pieces from the original length of 10' to 4' and 6'. Glue and finish drips clean off of the laminate surface very easily.
Get clamps, clamps, clamps,... Pipe, bar, handscrews, spring, deep reach, small ones, long ones, ... buy them when ever you have a few bucks to spare. I still buy one or two a couple times a year to add to the rack. Build a rack on a wall and/or under the assembly table to hold them. Keep in mind you will never have too many clamps.
A one man shop needs to have the ability to move your heavy items around and to clamp them up.
A good cabinet makers table saw, heavy router that you can use inverted in a table (PC 3.25 HP), tune up a good hand plane and use a shooting board, lots of clamps, a heavy work bench with shoulder and tail vices.
The comments below were added after this Forum discussion was archived as a Knowledge Base article (add your comment).
Comment from contributor O:
Would you like to add information to this article?
Interested in writing or submitting an article?
Have a question about this article?
Have you reviewed the related Knowledge Base areas below?