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Unloading and Handling Panels
Question
Forum Responses
From contributor B: I am currently struggling with the same problem of unloading sheeting into a small shop. It’s been a pain unloading trucks and I'm not getting any younger. I just added a 60" wide garage door to the shop (before everything went through a 36" service door). Next, I made a 30" x 60" work table on wheels, so I can load 10 sheets at a time and wheel them into the shop. The sheets still need to be transferred by hand but at least now we're not carrying them 60', one at a time in through the service door. My driveway is fairly level so that’s not an issue for me. Everyone’s setup is a little different. From contributor C: Use the item pictured below and throw the driver $20-$30 to help out.  From contributor D: Is handling this material really worth harming your health? If you can't find a mechanical means of handling the panels, move into a space where you can use a lift. If you keep injuring your back you won't have a shop to work in. A scissor lift or panel crane for inside the shop is a must if you are handling melamine. From contributor E: Would it be possible to load all the sheets into the bed of your truck then drive them up the hill and into a rack? From contributor F: I think the cart is a great idea for my shop. I can build several carts for what we use and store them under the rack. Move them as needed around the shop. Good idea. From contributor G: A British company called "Panelmate" has taken that one stage further with a range of carts that flip up to horizontal and then adjust to height position using a hydraulic pump. They have locking wheels. From contributor H: Hafele also sell a cart like that that has locking wheels, and a hydraulic foot pump. From contributor I: I have a garage shop with the table saw just behind the roll up door. I just back my pick up truck within range of the saw and slide the sheets off onto the saw. I only will call any heavy sheet materials for this purpose, and only pick up enough stock for one job at a time. I never have to lift the full weight of a sheet. From contributor J: Like contributor I, I have a "just in time" delivery system. I have my wife pick up the sheet goods in the pick-up. I back the truck up to the garage and all unloading is done through the saw. I get close enough that I can slide the sheets right on the saw without any help. Any unnecessary carrying and stacking 3/4" melamine is nuts. From contributor I: Using the wife -I never thought of that. That eliminates even more of the labor in the material-processing system. I'll bet it costs you in other ways though. Would you like to add information to this article? Interested in writing or submitting an article? Have a question about this article? Have you reviewed the related Knowledge Base areas below? 
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