Vacuum Holding Power and Material Thickness
From contributor M:
Normal, yes but the thickness is not really the final culprit here. I think the porosity of the sheet and its flatness is more relevant to the problem. If air flows through the sheet you are trying to hold down it will tend to slip more easily. This is the case with thin flake, MDF or fiberboard. 1/4 inch VC ply is usually not so porous, but it definitely warps more. Plastic laminate is very thin, but will usually hold reasonably well since it is flexible and not at all porous.
Things you can try to improve the situation are sealing the edges of the spoilboard and making sure the entire spoilboard is covered with material (unused areas turned off if you have zones or cover with plastic laminate if not). This will help with your vacuum efficiency. Keeping the table free of dust is critical. Dust provides very small spaces for air to get in under the sheet, and also acts as tiny ball bearings for the material to "roll" on.
Otherwise, try starting with flatter material, or if that is not possible perhaps you may be able to screw down the corners of the sheet in an area of waste. I often write a drilling program to locate 5mm holes, run it and use bright drywall type screws (non-hardened) to screw the part or the scrap or both to the spoilboard to prevent movement. Then I can call a cutting program and be sure I will not hit screws.
Being judicious about the cut order is a skill you will need to build over time and can be very important to keeping parts stuck to the table. The goal is to keep a part attached to the scrap until the very last portion of the cut so you minimize movement. This can get tricky with a lot of parts to a sheet, cut order and start and end points make a big difference in some applications.
Support tags are another machining strategy that can help with this as well as onion skinning, although if your sheet does not touch the spoilboard in areas due to warp these methods will fail.
From contributor E:
Try using a 1/4" down-shear bit to cut hard to hold thinner sheet goods. It works for us.
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