The veneer top will be 2-ply Wood-on-Wood quarter-sliced white maple. I have a backer veneer that is of 2-ply WoW plain-sliced maple. I would like to use 3/4" lightweight MDF for the substrate. The lightweight MDF is preferred to avoid the weight of regular MDF. (I work alone.)
My thought is to use, in order from the bottom, 1) backer veneer, 2) 2 sheets of 3/4" MDF, 3) good veneer. The adhesive will be Unibond 800. I know that a balanced panel should always be an odd number of plies. And 6 is not an odd number!
After vacuum veneering, the edges would be trimmed, the solid maple glued on, and a profile routed on the solid edge. Does anyone have any comments on this, either pro or con?
From contributor J:
Your construction method is fine. The rule about odd numbers of plies has more to do with balancing opposing grain directions in veneer cores, which does not apply in this case.
Do use the balancing veneer on the bottom. You would be surprised what one l'il ol' veneer face can do to a sheet of MDF when it's the only one on there.
You might want to consider putting the nosing on the MDF before you apply the top veneer. There are two schools of thought on this, but this is what I prefer.
From contributor S:
I agree with contributor J on the edge. Biscuit the edge onto the MDF with epoxy, then veneer. You could even put a bull nose in the edge and let the veneer wrap around it in the bag.
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