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Subject: Re: Cutting wine rack lattice safely and efficiently

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Message Thread:

Cutting wine rack lattice safely and efficiently

11/16/16       
Matt

Good day gents,

I'm looking for suggestions on safe and quick cutting of wine rack lattice. This is the 3/4 (sometimes 7/8") thick hardwood lattice, usually it's diamond shaped (squares). The hardwood is half-lapped with a pin in the back. We don't produce in house, it's outsourced.

We order it as a full sheet and cut it to fit inside the cabinets. Two pieces... one back, one middle.

We can succesfully and repeatedly cut it right, but it's a slow process. I have to use a pin nailer to pin it down to a spoil 3/4", usually MDF.

Otherwise it tends to bind up on the blade, shatter, and make a general dangerous mess.

Bandsaw isn't much of an option for us. Neither is CNC since our suppliers tend to put a metal nail on the backside of the lattice on the lap joints.

We only end up cutting these a few times per year but it's time we try to find a leaner way of doing this.

Thanks,
Matt

11/16/16       #2: Cutting wine rack lattice safely an ...
Pete D Member

I would think using a caul on top of the lattice, close to the blade, held down with eccentric clamps at either end on a slider would keep the joints from moving during the cut. In lieu of a slider, the same idea might work with a track saw clamping the track to a caul below the lattice.

11/17/16       #3: Cutting wine rack lattice safely an ...
Dustin Orth

Website: http://customwoodmontrose.com

I would figure out the bandsaw issue. We cut these quite a bit and have found that's the safest way. Use the clamp method of calls top and bottom and run that against the bed of the bandsaw with a good blade, usually a 2 person job, one controlling the cut with the other helping hold up the other end. You can rough time size with a track saw if your sheets are 4 x 8. We sometimes will rough out on our vertical panel saw, making sure to avoid joints on the cut, and take it really slow.

11/17/16       #4: Cutting wine rack lattice safely an ...
Matt

Thanks guys, we're going to try this with the Festool trak saw. We have a couple on the install vans, I'll just rob them one day and give it a shot.

 

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