Tapered Cambered Edge-Mitered PVC Columns

Listing #3730 Listed on: 02/10/2012 Company Name: bates woodwork
Name: luther bates Member

These are some decorative pvc columns that conceal structural posts on an inset porch. They are 10" square at the base up to handrail height, then taper down to 7 1/2" at the cap. The taper is gently curved outward by 5/16", and we were asked to miter the corners for a seamless look.

3 Photos
Social Media:
Viewer Comments:
Posted By:Chris Hostetler
Very nice look. How did you compute the angles for the miters? Is it all 45 degree? This looks like a great job for a CNC. What kind of glue did you use? Did you use fasteners too? This is a great design... nice work. -Chris
Posted By:www.bateswoodwork.com
We pattern routed it with a full size bottom bearing 45deg chamfer bit. We used biscuits as an alignment device and azek cement to form a permanent bond. No mechanical fasteners on the column sides. The architect kenney nickerson designs provided cad drawings that specified the exact specs.
Posted By:Chris Hostetler
Where did you get the material? What is it specifically? Did you biscuit on the 45 degree joint? How did the joint end up? Tight tight? or did it need any fill? Can the columns be painted? Thanks for the info!
Posted By:D Brown
Beautiful scale and lines while pleasing to the eye - great job.
Posted By:Ed
These cloumns were featured in the latest issue of Journal of Light Construction. Great article and awesome columns.
Posted By:bateswoodwork.com
Thanks for the kind words. Chris, it's just 1x12 azek pvc stock. We used a porter cable biscuit machine set at 135deg to biscuit the 45deg edge. We increased pressure on the clamps to get squeeze on the azek cement, which, after sanding, ended up with a tight tight joint as you say.
Posted By:Chris Hostetler
Outstanding. Thanks for the details. The columns look great!
Posted By:scott
Genuinely nice work. They look great.

HOWEVER... Call me a purist, but why is this in WOODweb? It belongs in a residential construction forum or in a plastics industry forum.
Posted By:scott
Genuinely nice work. They look great.
Posted By:Kevin
Nice job.

You guys must have been hustling to get the columns glued up because the Azex glue comes off fast.

Add Your Comment:

*Enter the correct numbers into the field below:

Date of your Birth:

WalzCraft Original Saw